Laminated glass is a type of safety glass that consists of two or more sheets of glass bonded together by a plastic interlayer. Laminated glass is widely used in buildings for its strength, security and sound insulation properties. However, laminated glass is also susceptible to thermal stress, which can cause it to crack or break under certain conditions.

What is thermal stress?

Thermal stress is the tension or compression that occurs in a material when it undergoes a change in temperature. Glass is a poor conductor of heat, which means that different parts of a glass pane can have different temperatures at the same time. For example, if one part of a glass pane is exposed to direct sunlight and another part is shaded by a curtain or a blind, there will be a temperature difference between them. This temperature difference causes the glass to expand or contract unevenly, creating thermal stress.

How can thermal stress cause laminated glass to break?

If the thermal stress exceeds the strength of the glass, it can cause the glass to fracture. The fracture usually starts from the edge of the glass, where the stress is highest, and propagates towards the center. The fracture may appear as a single crack or multiple cracks in a pattern. The plastic interlayer in laminated glass may hold the broken pieces together, preventing them from falling out of the frame. However, this does not mean that the laminated glass is safe to use after cracking. The cracked laminated glass may lose its structural integrity and performance, and pose a risk of injury or damage.

What are some factors that can increase the risk of thermal stress on laminated glass?

There are several factors that can increase the temperature difference and hence the thermal stress on laminated glass, such as:

  • The type and thickness of the glass: thicker glasses and glasses that absorb more solar radiation (such as tinted or coated glasses) are more prone to thermal stress than thinner glasses and glasses that reflect more solar radiation (such as clear or low-e glasses).
  • The quality and condition of the glass edges: poor quality or damaged edges can reduce the strength of the glass and make it more vulnerable to thermal stress. Shells, vents or shark teeth on the edges are common defects that can trigger thermal stress fractures.
  • The type and position of shading devices: shading devices such as curtains, blinds, louvres or films can create uneven heating on laminated glass by blocking or reflecting part of the solar radiation. This can be especially problematic if the shading device covers only part of the glass pane or if it changes its angle or position during the day.
  • The type and design of the framing system: framing materials such as metal or wood can have different thermal expansion coefficients than glass, which can create additional stress on laminated glass. The size and shape of the frame, as well as the presence of thermal breaks or spacers, can also affect the heat transfer and ventilation around the laminated glass.
  • The location and orientation of the building: buildings that face south or west are more exposed to direct sunlight than buildings that face north or east. Buildings that are located in areas with high temperature variations between day and night or between seasons are also more likely to experience thermal stress on laminated glass.

How can you prevent or reduce thermal stress on laminated glass?

There are some measures that you can take to prevent or reduce thermal stress on laminated glass, such as:

  • Choosing the right type and thickness of laminated glass for your application: consult with a qualified glazier or engineer to select a suitable laminated glass product that meets your safety, security and aesthetic requirements, as well as your local building codes and standards.
  • Ensuring good quality and condition of laminated glass edges: avoid using laminated glass with defective or damaged edges, and ensure proper cutting, polishing and handling of laminated glass during fabrication and installation.
  • Using appropriate shading devices: avoid using shading devices that cover only part of laminated glass or that change their position or angle during the day. Use shading devices that are compatible with laminated glass and that allow adequate ventilation around it.
  • Using suitable framing systems: use framing materials that have similar thermal expansion coefficients as laminated glass, and use framing systems that provide sufficient support and clearance for laminated glass. Use thermal breaks or spacers to reduce heat transfer between framing materials and laminated glass.
  • Considering the location and orientation of your building: avoid placing laminated glass in areas that are exposed to extreme temperature variations or direct sunlight.


Through specialist manufacturing and precision technology, we can reduce noise pollution by up to 95%. By installing specialist soundproof windows and doors, we provide you with the best products on the market. Don’t compromise on design. Don’t compromise on quality.


Trees for Life is a conservation charity dedicated to rewilding the Scottish Highlands. They currently have 44 tree planting sites and have planted nearly two million trees to date.



All of our products come with up to a 10 Year Insurance Backed Guarantee provided by the Consumer Protection Association. So you can rest assured that your home is in safe hands.



We have been Trading Standards Approved and are proud to be enrolled on the Buy With Confidence Scheme, ensuring customers just like you have their interests protected.



Consumers can feel confident using a TrustMark registered business, as the government-endorsed scheme ensures high quality service and a range of consumer protection options.



Following awards in 2020, and 2021, The Soundproof Windows was announced as the ‘Best Acoustic Window & Door Installation Company – London’ at the SME News Awards 2022.